Quality Check Services

TPI-Fitness Assessment & Health Check of Installed Machinery. Identify the Working conditions of machine, instruments in power plants & heavy industry.
Fitness Assessment

A welding electrode qualification test determines if weld filler metal meets the specified characteristics for its intended use. For example, if a piping system is to be used in sub zero temperatures then the base metal (pipe) and the welds used to join the pieces of pipe in the system must be able to withstand the rigors of sub zero environment. Mechanical testing determines impact toughness and tensile strength of the weld metal .

Testing involves making a weld using intended base metal and intended welding electrode according to a specified welding procedure that was created by a welding engineer. Welding parameters such as pre heat, welding volts, welding amperage and maximum interpass temperature must be strictly monitored while welding. The welding procedure outlines these values.

The weld is then tested using some non destructive testing methods like radiography (xray), magnetic particle testing and then is cut into pieces for the mechanical tests like the Charpy V notch which measures impact toughness and a tensile test measuring ductility and strength .

If the weld metal meets the required specifications then that electrode is approved for use in welding the product in specified conditions.

Structural Stability of Super Structures - The resistance offered by a structure to undesirable movement like sliding, collapsing and over turning etc is called stability. Stability depends upon the supports conditions and arrangements of members. Stability does not depend upon loading. A stricter is said to be stable if it can resist the applied load without moving OR A structure is said to be stable if it has sufficient number of reactions to resist the load without moving. A structure which has not sufficient number of reactions to resists the load without moving is called unstable structures.
Structural Stability 

Boiler Repair & Maintenance - Boilers are intricate units which can break down due to the smallest problem, such as a small part of the water pump malfunctioning, causing the boiler to break down and stop working. You can perform regular maintenance by checking for leaks, monitoring the temperature gauge, and checking the pilot light, but more complex issues should only be handled by a qualified technician.

Regularly scheduled boiler maintenance can help extend the lifetime of your boiler and can assist in avoiding costly repairs by taking care of small issues before they become larger problems.

One of the most common issues that people encounter is a lack of hot water. This issue can be caused by faulty valves, thermostat problems, or broken diaphragms, and should be repaired as quickly as possible to avoid causing larger issues.

Leaks and dripping are also common issues which should be dealt with as soon as they are recognized. Leaks and drips weaken the efficiency of your boiler and put strain on other parts of your unit while creating water damage. Leaks can also cause your boiler to start making sounds, such as gurgling or hissing, which is a sign that air is entering your pipes. In addition to making noise, air can cause damage to your pipes and eventually damage the mechanics of your boiler.

Boilers also rely on having a consistently lit pilot light, which can go out due to broken thermocouples, leaks, or drafts in the room. If your pilot light goes out your boiler may fail to ignite, which means it won’t heat water properly and will lead to larger, more serious issues down the road.

NDT of Tanks & Vessels Storage Tank Inspection - Storage tanks require inspection at regular intervals to ensure deterioration is detected at an early stage. Effective inspection identifies the repairs required before the point where leakage or other failure occurs, avoiding environmental contamination, product loss, or even catastrophic failure.Degradation can be caused by environmental conditions such as weather and ground conditions, or by the contents stored which may cause internal corrosion. It is often assumed that leakage will occur before a failure, highlighting thinned areas of shell, however this not always the case and there are many instances where catastrophic failure has occurred without there being any prior leakage through the shell. Inspection techniques and equipment should therefore be able to identify degradation and potential total failure as well as the more likely corrosion that leads to leakage.